Glass Ceramic Having SiO2 As Main Crystal Phase

ABSTRACT

Glass ceramics having SiO2 as main crystal phase and precursors thereof are described which are characterized by very good mechanical and optical properties and in particular can be used as restoration material in dentistry.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority to and is a continuation application of U.S. Ser. No. 16/454,747, filed Jun. 27, 2019, which claims priority to and is a continuation application of U.S. Ser. No. 15/310,823, filed on Nov. 14, 2016, which is a National Stage application of International patent application PCT/EP2015/060765 filed on May 15, 2015, which claims priority to European patent application No. 14168719.4 filed on May 16, 2014, all the disclosures of which are incorporated herein by reference in their entirety.

TECHNICAL FIELD

The invention relates to a glass ceramic having SiO₂ as main crystal phase which is suitable in particular for use in dentistry and preferably for the preparation of dental restorations, as well as to precursors to the preparation of the glass ceramic.

BACKGROUND

Glass ceramics with quartz-like crystals are already known from the state of the art. They are usually glass ceramics with so-called high quartz solid solution crystals. These crystals contain different additional ions in the SiO₂ framework silicate, which allow this particular type of crystal to have a metastable existence even at room temperature. If these ions were not contained in the glass ceramic, the high quartz formed at high temperatures in the glass ceramic would change into low quartz at 573° C. Boland and Beall describe that glass ceramics with crystals in the high quartz structure have the particular property of low thermal expansion or even of zero expansion within a large temperature range (“Glass-Ceramic Technology” 2^(nd) edition, Wiley, 2012, 272-273). For such glass ceramics, linear coefficients of thermal expansion (CTE) of less than 1.5.10⁻⁶ K⁻¹ (within the temperature range of 20-700° C.) are usually measured. Even glass ceramics with a negative coefficient of expansion can be provided with the aid of the high quartz structure.

Further, lithium disilicate glass ceramics are known from EP 916 625, which contain lithium disilicate as main crystal phase and, because of their high translucence and very good mechanical properties, are used particularly in the dental field and primarily for the preparation of crowns and bridges.

SUMMARY

The object of the invention is to provide a glass ceramic which, in addition to a high strength and very good optical properties, is also characterized by a high coefficient of thermal expansion. The glass ceramic should further be easy to process, in particular by machining, to form dental restorations and thus be suitable in an excellent manner as restorative dental material. It would be desirable if the glass ceramic could also be given the desired shape by means of hot pressing.

These objects are achieved by the glass ceramic, glass and process according to the claims.

DETAILED DESCRIPTION

The glass ceramic according to the invention is characterized in that it comprises the following components

Component wt.-% SiO₂ 58.0 to 92.0 Li₂O  2.0 to 10.0

and comprises SiO₂ as main crystal phase.

This glass ceramic surprisingly displays an advantageous combination of mechanical and optical properties desirable for a restorative dental material, and it can also be given the desired shape in a manner desirable for a dental material.

The glass ceramic according to the invention contains in particular 60.0 to 90.0, preferably 70.0 to 83.0 wt.-% and particularly preferably 73.0 to 81.0 wt.-% SiO₂.

It is further preferred that the glass ceramic contains 2.8 to 9.0, in particular 5.0 to 9.0 and particularly preferably 5.0 to 7.8 wt.-% Li₂O. Li₂O serves to improve the meltability of the starting glasses. Further, it also promotes the mobility of the ions in the glass matrix, and it is assumed that this has a positive effect on the crystallization of some crystal phases, e.g. of low quartz and lithium silicate.

It is also preferred that the glass ceramic, in addition to Li₂O, contains further alkali metal oxide Me^(I) ₂O in an amount of from 0 to 13.0, in particular 1.0 to 13.0 and particularly preferably 2.0 to 13.0 wt.-%. The term “further alkali metal oxide Me^(I) ₂O” refers to alkali metal oxide with the exception of Li₂O, wherein this Me^(I) ₂O is selected in particular from Na₂O, K₂O, Rb₂O and/or Cs₂O. The glass ceramic particularly preferably contains at least one and in particular all of the following further alkali metal oxides Me^(I) ₂O in the amounts specified:

Component wt.-% Na₂O 0 to 3.0 K₂O 0 to 5.0 Rb₂O 0 to 7.0 Cs₂O   0 to 13.0.

In a particularly preferred embodiment, the glass ceramic according to the invention contains 1.0 to 4.0 wt.-% K₂O.

In addition, it is preferred that the glass ceramic contains 0 to 11.0 and in particular 1.0 to 7.0 wt.-% oxide of divalent elements Me^(II)O, wherein this oxide Me^(II)O is selected in particular from MgO, CaO, SrO and/or ZnO. The glass ceramic particularly preferably contains at least one and in particular all of the following oxides of divalent elements Me^(II)O in the quantities specified:

Component wt.-% CaO 0 to 4.5 MgO 0 to 7.0 SrO 0 to 5.0 ZnO  0 to 4.0.

In a particularly preferred embodiment, the glass ceramic according to the invention contains 1.0 to 7.0, and in particular 1.0 to 2.0 wt.-% MgO.

Further, a glass ceramic is preferred which contains 0 to 10.0 and in particular 2.0 to 9.0 wt.-% oxide of trivalent elements Me^(III) ₂O₃, wherein this Me^(III) ₂O₃ is selected in particular from Al₂O₃, B₂O₃, Y₂O₃, La₂O₃, Ga₂O₃ and/or In₂O₃. The glass ceramic particularly preferably contains at least one and in particular all of the following oxides of trivalent elements Me^(III) ₂O₃ in the amounts specified:

Component wt.-% Al₂O₃ 0 to 8.0 Y₂O₃ 0 to 3.0 B₂O₃ 0 to 5.0 Ga₂O₃ 0 to 2.0 In₂O₃ 0 to 1.0 La₂O₃  0 to 2.0.

In a particularly preferred embodiment, the glass ceramic according to the invention contains 2.0 to 8.0 wt.-% Al₂O₃.

Furthermore, a glass ceramic is preferred which contains further oxide of tetravalent elements Me^(IV)O₂ in an amount of from 0 to 21.0 wt.-%. The term “further oxide of tetravalent elements Me^(IV)O₂” refers to tetravalent oxides with the exception of SiO₂, wherein this Me^(IV)O₂ is selected in particular from ZrO₂, GeO₂, CeO₂, TiO₂ and/or SnO₂. The glass ceramic particularly preferably contains at least one and in particular all of the following further oxides of tetravalent elements Me^(IV)O₂ in the amounts specified:

Component wt.-% ZrO₂  0 to 11.0 TiO₂ 0 to 5.0 SnO₂ 0 to 3.0 GeO₂  0 to 21.0 CeO₂  0 to 3.0.

In a further preferred embodiment, the glass ceramic contains 0 to 7.0, in particular 0 to 6.5, particularly preferably 1.0 to 6.5 and quite particularly preferably 2.0 to 6.5 wt.-% P₂O₃.

P₂O₅ can act as nucleating agent. However, the presence of a nucleating agent is not absolutely necessary for the formation of SiO₂ as main crystal phase.

Moreover, a glass ceramic is preferred which contains further oxide of pentavalent elements Me^(V) ₂O₅ in an amount of from 0 to 6.0 and in particular 0 to 5.0 wt.-%. The term “further oxide of pentavalent elements Me^(V) ₂O₅” refers to pentavalent oxides with the exception of P₂O₅, wherein this Me^(V) ₂O₅ is selected in particular from V₂O₅, Ta₂O₅ and/or Nb₂O₅. The glass ceramic particularly preferably contains at least one and in particular all of the following further oxides of pentavalent elements Me^(V) ₂O₅ in the amounts specified:

Component wt.-% V₂O₅ 0 to 6.0 Ta₂O₅ 0 to 5.0 Nb₂O₅  0 to 5.0.

A glass ceramic is also preferred which contains 0 to 6.0 wt.-% oxide of hexavalent elements Me^(VI)O₃, wherein this Me^(VI)O₃ is selected in particular from WO₂ and/or MoO₃. The glass ceramic particularly preferably contains at least one and in particular all of the following oxides Me^(VI)O₃ in the amounts specified:

Component wt.-% WO₃ 0 to 6.0 MoO₃  0 to 5.0.

In addition, a glass ceramic is preferred which contains 0 to 5.0 and in particular 0 to 1.0 wt.-% fluorine.

A glass ceramic is particularly preferred which contains at least one and preferably all of the following components in the amounts specified:

Component wt.-% SiO₂ 58.0 to 92.0 Li₂O  2.0 to 10.0 Me^(I) ₂O   0 to 13.0 Me^(II)O   0 to 11.0 Me^(III) ₂O₃   0 to 10.0 Me^(IV)O₂   0 to 21.0 P₂O₅   0 to 7.0 Me^(V) ₂O₅   0 to 6.0 Me^(VI)O₃   0 to 6.0 fluorine   0 to 5.0,

wherein Me^(I) ₂O, Me^(II)O, Me^(III) ₂O₃, Me^(IV)O₂, Me^(V) ₂O₅ and Me^(VI)O₃ have the above-specified meaning.

In a further particularly preferred embodiment, the glass ceramic contains at least one and preferably all of the following components:

Component wt.-% SiO₂ 60.0 to 90.0 Li₂O 2.8 to 9.0 Na₂O   0 to 3.0 K₂O   0 to 5.0 Rb₂O   0 to 7.0 Cs₂O   0 to 13.0 CaO   0 to 4.5 MgO   0 to 7.0 SrO   0 to 5.0 ZnO   0 to 4.0 Al₂O₃   0 to 8.0 Y₂O₃   0 to 3.0 B₂O₃   0 to 5.0 Ga₂O₃   0 to 2.0 In₂O₃   0 to 1.0 La₂O₃   0 to 2.0 ZrO₂   0 to 11.0 TiO₂   0 to 5.0 SnO₂   0 to 3.0 GeO₂   0 to 21.0 CeO₂   0 to 3.0 P₂O₅   0 to 6.5 Ta₂O₅   0 to 5.0 Nb₂O₅   0 to 5.0 V₂O₅   0 to 6.0 WO₃   0 to 6.0 MoO₃   0 to 5.0 fluorine    0 to 1.0.

Some of the above-mentioned components can serve as colorants and/or fluorescent agents. The glass ceramic according to the invention can in addition also contain further colorants and/or fluorescent agents, which can be selected in particular from inorganic pigments and/or oxides of d- and f-elements, such as the oxides of Sc, Mn, Fe, Co, Pr, Nd, Tb, Er, Dy, Gd, Eu and Yb. Metal colloids, e.g. of Ag, Au and Pd, which can in addition also act as nucleating agents, can also be used as further colorants. These metal colloids can be formed e.g. by reduction of corresponding oxides, chlorides or nitrates during the melting and crystallization processes.

The properties of the glass ceramic are substantially influenced by the main crystal phase. The glass ceramic according to the invention contains SiO₂ as main crystal phase. In a preferred embodiment, the glass ceramic according to the invention contains low quartz, cristobalite or a mixture thereof, preferably low quartz or cristobalite and particularly preferably low quartz, as main crystal phase.

The term “main crystal phase” refers to the crystal phase which has the highest proportion by mass out of all the crystal phases present in the glass ceramic. The masses of the crystal phases are in particular determined using the Rietveld method. A suitable method for the quantitative analysis of the crystal phases using the Rietveld method is described e.g. in M. Dittmer's doctoral thesis “Gläser and Glaskeramiken im System MgO—Al₂O₃—SiO₂ mit ZrO₂ als Keimbildner” [Glasses and glass ceramics in the MgO—Al₂O₃—SiO₂ system with ZrO₂ as nucleating agent], University of Jena 2011.

It is further preferred that the glass ceramic according to the invention contains 5.0 to 50.0 and in particular 10.0 to 30.0 wt.-% SiO₂ as crystal phase, in particular in the form of low quartz, cristobalite or mixtures thereof.

The glass ceramic according to the invention can contain, in addition to SiO₂ as main crystal phase, also further crystal phases, such as in particular lithium phosphate and/or lithium silicate. Still further nanoscale phases in amorphous or crystalline form can likewise also be present in the glass ceramic according to the invention.

It is preferred that the glass ceramic according to the invention comprises 5.0 to 30.0 and in particular 10.0 to 25.0 wt.-% lithium disilicate.

The type and quantity of crystal phases formed can be controlled in particular by the composition of the starting glass as well as the heat treatment which is used to prepare the glass ceramic from the starting glass. The examples illustrate this by varying the composition and the heat treatment applied.

The glass ceramic according to the invention has a coefficient of thermal expansion CTE (measured in the range of from 100 to 500° C.) of in particular at least 5.0.10⁻⁶ K⁻¹, preferably 10.0 to 20.0.10⁻⁶ K⁻¹ and particularly preferably 13.0 to 18.0.10⁻⁶ K⁻¹. The CTE is determined according to ISO 6872 (2008).

The glass ceramic according to the invention is characterized by a very good chemical stability. To determine the chemical stability, the glass ceramic was tested according to ISO standard 6872 (2008) by determining the mass loss during storage in aqueous acetic acid. The glass ceramic according to the invention displayed a mass loss of preferably less than 30 μg/cm².

Furthermore, the glass ceramic according to the invention is characterized in particular by mechanical properties which allow a particularly simple and quick machining to bring the glass ceramic e.g. into the shape of a dental restoration.

The glass ceramic has a biaxial breaking strength of preferably at least 200 MPa and particularly preferably 200 to 500 MPa. The biaxial breaking strength was determined according to ISO 6872 (2008) (piston-on-three-balls test).

The translucence of the glass ceramic was determined in the form of the contrast value (CR value) according to British Standard BS 5612 and it was preferably 35 to 80.

The invention likewise relates to precursors with a corresponding composition from which the glass ceramic according to the invention can be prepared by heat treatment. These precursors are a starting glass with corresponding composition and a starting glass with nuclei with corresponding composition. The term “corresponding composition” means that these precursors contain the same components in the same amounts as the glass ceramic, wherein the components with the exception of fluorine are calculated as oxides, as is customary for glasses and glass ceramics.

The invention therefore likewise relates to a starting glass which contains the components of the glass ceramic according to the invention.

The starting glass according to the invention therefore contains as components

Component wt.-% SiO₂ 58.0 to 92.0 Li₂O   2.0 to 10.0.

Further, the starting glass can also contain other components, such as are specified above for the glass ceramic according to the invention. All those embodiments which are also specified as preferred for the components of the glass ceramic according to the invention are preferred for the components of the starting glass.

The invention likewise relates to a starting glass which contains nuclei for the crystallization of SiO₂ and in particular of low quartz and/or cristobalite and preferably of low quartz.

By heat treatment of the starting glass, the starting glass with nuclei can be produced first, which can for its part be converted into the glass ceramic according to the invention having SiO₂ as main crystal phase by further heat treatment.

The preparation of the starting glass is carried out in particular in such a way that a mixture of suitable starting materials, such as carbonates, oxides and phosphates, is melted at temperatures of in particular from 1500 to 1800° C. for 0.5 to 10 h. To achieve a particularly high homogeneity, the obtained glass melt is poured into water in order to form a glass granulate, and the obtained granulate is then melted again.

The melt can then be poured into moulds, e.g. steel or graphite moulds, in order to produce blanks of the starting glass, so-called solid glass blanks or monolithic blanks. These monolithic blanks are usually stress-relieved first, e.g. by keeping them at 450 to 600° C. for 5 to 120 min. This stress relief in the specified temperature range usually leads to the formation of nuclei for the crystallization of SiO₂ crystal phase and in particular of low quartz crystal phase.

It is likewise possible to put the melt into water again in order to prepare a frit, i.e. a granulate. This frit can be pressed, after grinding and, optionally, addition of further components, such as binders and/or colorants and fluorescent agents, to form a blank, a so-called powder compact.

Finally, the starting glass can also be processed to form a powder after the production of a glass frit.

The starting glass with nuclei can then be produced from the starting glass by heat treatment. This is also called nucleation process.

The invention is therefore likewise directed towards a method for the preparation of the starting glass with nuclei for the crystallization of SiO₂, in particular of low quartz, in which the starting glass is subjected to a heat treatment at a temperature of from 450 to 600° C. and in particular 500 to 550° C. for a period of in particular from 5 to 120 min and preferably 10 to 40 min.

The glass ceramic according to the invention can then be formed from the starting glass with nuclei by heat treatment.

The invention is therefore likewise directed towards a method for the preparation of the glass ceramic according to the invention, in which the starting glass, in particular the starting glass with nuclei, is subjected to at least one heat treatment at a temperature of from 700 to 950° C. for a period of in particular from 5 to 40 min and preferably 10 to 30 min.

The starting glass or the starting glass with nuclei can be subjected to the at least one heat treatment e.g. in the form of a solid glass blank or a powder compact.

The at least one heat treatment carried out in the method according to the invention can also take place during a hot pressing, in particular of a solid glass blank, or during a sintering-on, in particular of a powder.

The invention in a preferred embodiment thus relates to a method for the preparation of the glass ceramic according to the invention, in which

-   -   (a) powder of the starting glass, optionally after the addition         of further components, such as pressing aids, colorants and/or         fluorescent agents, is pressed to form a powder compact, and     -   (b) the powder compact is subjected to a heat treatment at a         temperature of from 700 to 950° C. for a period of in particular         from 5 to 40 min.

In a further preferred embodiment the invention relates to a method for the preparation of the glass ceramic according to the invention, in which

-   -   (a′) melt of the starting glass is shaped to form a glass blank,         in particular by pouring it into a mould, and     -   (b′) the glass blank is subjected to a heat treatment at a         temperature of from 700 to 900° C. for a period of in particular         from 5 to 40 min.

In both preferred embodiments of the method according to the invention a further above-described nucleation can be carried out before the heat treatment in step (b) or (b′).

The glass ceramics according to the invention and the glasses according to the invention are present in particular in the form of powders, granulates or blanks in any form or size, e.g. monolithic blanks, such as platelets, cuboids or cylinders, or powder compacts, in unsintered, partly sintered or densely-sintered form. They can easily be further processed in these forms, e.g. to form dental restorations. They can, however, also be present in the form of dental restorations, such as inlays, onlays, crowns, veneers, facets or abutments.

Dental restorations, such as bridges, inlays, onlays, crowns, veneers, facets or abutments, can be prepared from the glass ceramics according to the invention and the glasses according to the invention. The invention therefore relates to their use as dental material and in particular to their use for the preparation of dental restorations. It is preferred that the glass ceramic or the glass is given the shape of the desired dental restoration by pressing or machining.

The pressing is usually carried out under increased pressure and at increased temperature. It is preferred that the pressing is carried out at a temperature of from 700 to 1200° C. It is further preferred to carry out the pressing at a pressure of from 10 to 30 bar. During pressing, the desired shape change is achieved by viscous flow of the material used. The starting glass according to the invention and the starting glass with nuclei according to the invention as well as preferably the glass ceramic according to the invention can be used for the pressing. The glasses and glass ceramics according to the invention can be used in particular in the form of blanks in any form or size, e.g. solid blanks or powder compacts, e.g. in unsintered, partly sintered or densely-sintered form.

The machining is usually carried out by material removal processes and in particular by milling and/or grinding. It is particularly preferred that the machining is carried out as part of a CAD/CAM method. The starting glass according to the invention, the starting glass with nuclei according to the invention as well as the glass ceramic according to the invention can be used for the machining. The glasses and glass ceramics according to the invention can be used in particular in the form of blanks, e.g. solid blanks or powder compacts, e.g. in unsintered, partly sintered or densely-sintered form. The glass ceramic according to the invention is preferably used for the machining. The glass ceramic according to the invention can also be used in a not yet fully crystallized form which was produced by heat treatment at a lower temperature. This has the advantage that an easier machining and thus the use of simpler equipment for the machining is possible. After the machining of such a partly-crystallized material, the latter is usually subjected to a further heat treatment in order to cause a further crystallization of SiO₂ as crystal phase.

However, the glass ceramics according to the invention and the glasses according to the invention are also suitable as coating material of e.g. ceramics, glass ceramics and metals. The invention is therefore likewise directed towards the use of the glasses according to the invention or the glass ceramics according to the invention for coating of in particular ceramics, glass ceramics and metals.

The invention also relates to a method for coating of ceramics, glass ceramics and metals, in which glass ceramic according to the invention or glass according to the invention is applied to the ceramic, the glass ceramic or the metal and exposed to a temperature of at least 600° C.

This can take place in particular by sintering-on and preferably by pressing-on. With sintering-on, the glass ceramic or the glass is applied to the material to be coated, such as ceramic, glass ceramic or metal, in the usual way, e.g. as powder, and then sintered. With the preferred pressing-on, glass ceramic according to the invention or glass according to the invention is pressed on, e.g. in the form of powder compacts or monolithic blanks, at an increased temperature of e.g. from 700 to 1200° C., accompanied by the application of pressure, e.g. 10 to 30 bar. The methods described in EP 231 773 and the press furnace disclosed there can be used in particular for this. Suitable commercial furnaces are the furnaces of the Programat type from Ivoclar Vivadent AG, Liechtenstein.

Because of the above-described properties of the glass ceramics according to the invention and the glasses according to the invention, these are suitable in particular for use in dentistry. A subject of the invention is therefore also the use of the glass ceramics according to the invention or the glasses according to the invention as dental material and in particular for the preparation of dental restorations or as coating material for dental restorations, such as crowns, bridges and abutments.

The invention therefore also relates to a method for the preparation of a dental restoration, in particular bridge, inlay, onlay, veneer, abutment, partial crown, crown or facet, in which the glass ceramic according to the invention or the starting glass according to the invention is given the shape of the desired dental restoration by pressing, sintering or machining, in particular as part of a CAD/CAM method.

The invention is described in more detail below with reference to non-limiting examples.

EXAMPLES Examples 1 to 35—Composition and Crystal Phases

A total of 35 glasses and glass ceramics having the composition given in Table I were prepared by melting corresponding starting glasses, optionally nucleation or stress relief, and then heat treatment for the crystallization.

The following meanings apply in Table 1:

T_(g) glass transition temperature, determined by means of DSC T_(s) and t_(s) temperature and time used for melting the starting glass T_(Kb) and t_(Kb) temperature and time used for nucleation or stress relief of the starting glass T_(c) and t_(c) temperature and time used for crystallization of solid glass blocks T_(Sinter) and t_(Sinter) temperature and time used for crystallization of powder compacts T_(Press) and t_(Press) temperature and time used for crystallization of solid glass blocks by hot pressing CR value contrast value of the glass ceramic according to British Standard BS 5612 determined using: apparatus: CM-3700d spectrometer (Konica- Minolta) measurement parameters: measurement area: 7 mm × 5 mm type of measurement: reflectance/reflection measurement range: 400 nm-700 nm sample size: diameter: 15-20 mm thickness: 2 mm +− 0.025 mm plane parallelism: +− 0.05 mm surface roughness: about 18 μm. CTE coefficient of thermal expansion of the glass ceramic according to ISO 6872 (2008), measured in the range of from 100 to 500° C.

In Examples 1 to 35 the starting glasses were first melted on a scale of 100 to 200 g from usual raw materials at the temperature T_(S) for a period t_(S). Glass frits were prepared by pouring the melted starting glasses into water. For the further processing of the glass frits, the three method variants A), B) and C) specified below were used:

A) Solid Glass Blocks

In examples for which T_(C) and t_(C) are specified in Table 1 (Examples 3-5, 7-12, 14, 16-24 and 26-35), the glass ceramics were prepared from solid glass blocks. For this, the obtained glass frits were melted again at the temperature T_(S) for a period t_(S). The obtained melts of the starting glass were then poured into a graphite mould in order to produce solid glass blocks. These glass monoliths were then usually stress-relieved at the temperature T_(Kb) for a period t_(Kb), whereby nucleation could take place. The nucleated starting glasses were then heated to a temperature T_(C) for a period t_(C). Glass ceramics according to the invention comprising SiO₂ as main crystal phase were thereby formed, as could be established by X-ray diffraction tests at room temperature.

It is assumed that in this method variant a volume crystallization of the SiO₂ crystal phase has taken place.

B) Powder Compacts

In examples for which T_(Sinter) and t_(Sinter) are specified in Table 1 (1, 2, 6, 15 and 25), the glass ceramics were prepared from powder compacts. For this, the obtained glass frits were ground in a zirconium oxide mill to a particle size of <90 μm. About 4 g of these powders were then pressed to form cylindrical blanks and sintered in a sinter furnace (Programat® from Ivoclar Vivadent AG) at a temperature T_(Sinter) and a holding time of t_(Sinter) to form dense glass ceramic bodies. Glass ceramics according to the invention comprising SiO₂ as main crystal phase were formed by the sintering, as could be established by X-ray diffraction tests at room temperature.

It is assumed that in this method variant a surface crystallization of the SiO₂ crystal phase has taken place.

C) Hot Pressing of Solid Glass Blocks

In Example 13, for which T_(Press) and t_(Press) are specified, the glass ceramic was prepared by hot pressing of solid glass blocks.

For this, the obtained glass frit was melted again at the temperature T_(S) for a period t_(S). The obtained melt of the starting glass was then poured into a pre-heated steel mould in order to produce rods. These monolithic glass rods were then stress-relieved at a temperature T_(Kb) for a period t_(Kb), whereby nucleation could take place. The rods were then sawn into blocks with a mass of about 4 to 6 g. These solid glass blocks were then pressed to form a shaped body in a hot-pressing furnace at the temperature T_(press) and for a holding time of t_(press). Glass ceramic according to the invention comprising SiO₂ as main crystal phase was formed by the hot pressing, as could be established by X-ray diffraction tests of the formed shaped body at room temperature.

The glass ceramic blocks produced according to Examples 1 to 12 and 14 to 35 were machined in a CAD/CAM unit to form desired test pieces according to dental standard and to form dental restorations, such as crowns. For this, the crystallized blocks were provided with a suitable holder and then given the desired shape in an inLab MC XL grinding unit from Sirona Dental GmbH, Austria.

For the glass ceramic according to Example 1, the colour values (L, a, b) were additionally determined according to DIN5033 and DIN6174 as follows:

-   -   L: 90.68     -   a: −0.54     -   b: 4.82

The examination of the chemical stability according to ISO 6872 (2008) of the glass ceramic according to Example 1 yielded an acid solubility of only 5 μg/cm².

Further, glass ceramic blocks obtained according to Example 1 were provided with appropriate holders, and test pieces for determining the biaxial strength were ground out of them with an inLab grinding unit from Sirona Dental GmbH. The test pieces were polished to 15 μm and then the biaxial strength was determined without further thermal treatment. The average strength of the thus-prepared test pieces was 247 MPa.

TABLE I Example No. 1 2 3 4 5 6 Composition wt.-% wt.-% wt.-% wt.-% wt.-% wt.-% SiO₂ 80.1 60.0 77.5 77.1 80.1 80.1 Li₂O 6.7 2.8 7.3 7.6 6.7 6.7 Na₂O — 1.0 — — — — K₂O 3.0 3.3 3.2 2.1 3.0 3.0 Cs₂O — — — — — — Rb₂O — — — — — — MgO 1.5 3.0 1.7 1.6 — 4.3 CaO 2.8 2.5 — — 4.3 — SrO — — — — — — ZnO — — — — — — Al₂O₃ 3.1 3.0 3.4 5.1 3.1 3.1 La₂O₃ — — — 0.8 — — B₂O₃ — — 3.7 — — — Y₂O₃ — — — 0.8 — — Ga₂O₃ — — — 0.8 — — In₂O₃ — — — 0.5 — — ZrO₂ — — — — — — TiO₂ — — — — — — SnO₂ CeO₂ — — — — — — GeO₂ — 20.3 — — — — V₂O₅ — — — — — — Ta₂O₅ Nb₂O₅ P₂O₅ 2.8 4.1 3.2 3.6 2.8 2.8 MoO₃ WO₃ — — — — — — F — — — — — — T_(g)/° C. 493 500 488 501 505 T_(s)/° C., t_(s)/min 1650, 150 1680, 60 1630, 150 1650, 60 1600, 60 1600, 60 T_(Kb)/° C., t_(Kb)/min 500, 10 540, 10 520, 90 540, 30 T_(c)/° C., t_(c)/min 780, 15 800, 10 800, 30 T_(Sinter)/° C., t_(Sinter)/min 860, 10 870, 15 910, 10 T_(Press)/° C., t_(Press)/min Main crystal phase low quartz low quartz low quartz low quartz low quartz low quartz Further crystal Li₃PO₄ Li₃PO₄; Li₂Si₂O₅; Li₂Si₂O₅; Li₂Si₂O₅; Li₃PO₄; phases cristobalite; Li₃PO₄ Li₃PO₄; Li₃PO₄ cristobalite diopside cristobalite CR value 57.3 68 CTE/10⁻⁶K⁻¹ (100- 16.8 16 15.9 500° C.) Example No. 7 8 9 10 11 12 Composition wt.-% wt.-% wt.-% wt.-% wt.-% wt.-% SiO₂ 80.1 75.2 77.8 75.1 75.4 77.9 Li₂O 6.7 6.7 6.7 7.1 7.6 7.7 Na₂O — — — — — — K₂O 3.0 — — 3.1 2.1 2.1 Cs₂O — 9.2 — — — — Rb₂O — — 6.6 — — — MgO — 3.3 3.3 1.6 1.6 1.6 CaO — — — 1.7 — — SrO 4.3 — — — — — ZnO — — — — — — Al₂O₃ 3.1 2.8 2.8 3.3 5.1 5.2 La₂O₃ — — — — — — B₂O₃ — — — — — — Y₂O₃ — — — — — 1.9 Ga₂O₃ — — — — — — In₂O₃ — — — — — — ZrO₂ — — — — — — TiO₂ — — — — — — SnO₂ CeO₂ — — — — — — GeO₂ — — — — — — V₂O₅ — — — — 4.6 — Ta₂O₅ Nb₂O₅ P₂O₅ 2.8 2.8 2.8 3.1 3.6 3.6 MoO₃ WO₃ — — — 5.0 — — F — — — — — — T_(g)/° C. 518 523 516 501 573 498 T_(s)/° C., t_(s)/min 1600, 60 1600, 60 1600, 60 1650, 60 1650, 60 1650, 60 T_(Kb)/° C., t_(Kb)/min 550, 40 530, 80 520, 120 520, 10 590, 10 520, 10 T_(c)/° C., t_(c)/min 820, 10 800, 30 850, 15 780, 15 780, 15 800, 15 T_(Sinter)/° C., t_(Sinter)/min T_(Press)/° C., t_(Press)/min Main crystal phase low quartz low quartz low quartz low quartz low quartz low quartz Further crystal Li₂Si₂O_(5;) Li₂Si₂O₅; Li₂Si₂O₅; Li₂Si₂O₅; Li₂Si₂O₅; Li₃PO_(4;) phases cristobalite; Cs_(0.809)AlSi₅O₁₂; Li₃PO₄ CaWO₄; Li₃PO₄ cristobalite, Li₃PO_(4;) Li₃PO₄ Li₃PO₄ Li₂Si₂O₅ CaAl₁₀SiO₂₂ CR value 91.6 90.6 CTE/10⁻⁶K⁻¹ (100- 15.7 16.4 14.5 15.6 16.9 500° C.) Example No. 13 14 15 16 17 18 Composition wt.-% wt.-% wt.-% wt.-% wt.-% wt.-% SiO₂ 79.2 77.6 79.6 78.4 79.0 90.0 Li₂O 6.7 6.6 7.8 5.9 6.8 6.7 Na₂O — — — — — — K₂O 3.0 2.9 3.5 2.7 3.0 1.3 Cs₂O — — — — — — Rb₂O — — — — — — MgO 1.5 1.4 1.9 1.3 1.5 1.0 CaO 2.8 2.7 3.4 2.5 2.7 — SrO 1.0 1.0 — — — — ZnO — — — — — — Al₂O₃ 3.0 3.0 3.8 2.7 3.2 — La₂O₃ — — — — — — B₂O₃ — — — — — — Y₂O₃ — — — — — — Ga₂O₃ — — — — — — In₂O₃ — — — — — — ZrO₂ — — — — — — TiO₂ — — — — — — SnO₂ CeO₂ — 2.0 — — — — GeO₂ — — — — — — V₂O₅ — 0.1 — — — — Ta₂O₅ Nb₂O₅ P₂O₅ 2.8 2.7 — 6.5 3.0 1.0 MoO₃ WO₃ — — — — — — F — — — — 0.8 — T_(g)/° C. 501 582 440 470 T_(s)/° C., t_(s)/min 1650, 50 1600, 150 1650, 60 1640, 60 1650, 60 1700, 60 T_(Kb)/° C., t_(Kb)/min 510, 10 510, 10 600, 10 460, 10 480, 10 T_(c)/° C., t_(c)/min 780, 10 890, 10 780, 30 880, 10 T_(Sinter)/° C., t_(Sinter)/min 870, 15 T_(Press)/° C., t_(Press)/min 900, 25 Main crystal phase low quartz low quartz low quartz low quartz low quartz cristobalite Further crystal Li₂SiO₃; Li₂Si₂O₅; Li₂Si₂O₅; Li₂Si₂O₅; Li₂Si₂O₅; low quartz; phases Li₃PO₄; Li₃PO₄ Li₃PO₄ Ca₂Al₂SiO₇ Ca(PO₄)₃F Li₂Si₂O₅; Li₂Si₂O₅ Li₃PO₄; tridymite CR value 37.1 80.5 CTE/10⁻⁶K⁻¹ (100- 15.9 13.7 500° C.) Example No. 19 20 21 22 23 24 Composition wt.-% wt.-% wt.-% wt.-% wt.-% wt.-% SiO₂ 78.5 73.2 72.4 75.4 75.8 75.1 Li₂O 7.6 7.4 7.5 7.2 6.6 6.7 Na₂O 2.2 — — 0.7 — — K₂O — 3.8 2.5 4.0 3.3 — Cs₂O — — — — — 12.1 Rb₂O — — — — — — MgO 3.1 2.2 1.6 — 2.8 3.3 CaO — 3.8 — — 3.9 — SrO — — — — — — ZnO — — — — 3.4 — Al₂O₃ 3.9 5.8 2.3 4.3 — — La₂O₃ — — — — — — B₂O₃ — — — 3.6 — — Y₂O₃ — — — — — — Ga₂O₃ — — — — — — In₂O₃ — — — — — — ZrO₂ — — 10.2 — — — TiO₂ — — — — — — SnO₂ CeO₂ — — — — — — GeO₂ — — — — — — V₂O₅ — — — — — — Ta₂O₅ Nb₂O₅ P₂O₅ 4.7 3.8 3.5 4.8 4.2 2.8 MoO₃ WO₃ — — — — — — F — — — — — — T_(g)/° C. 497 511 567 497 492 518 T_(s)/° C., t_(s)/min 1650, 120 1650, 60 1650, 60 1650, 120 1650, 120 1650, 60 T_(Kb)/° C., t_(Kb)/min 520, 10 530, 10 590, 10 510, 10 510, 10 540, 10 T_(c)/° C., t_(c)/min 740, 30 800, 15 850, 10 830, 30 820, 15 830, 15 T_(Sinter)/° C., t_(Sinter)/min T_(Press)/° C., t_(Press)/min Main crystal phase cristobalite cristobalite cristobalite cristobalite low quartz cristobalite Further crystal low high quartz; Li₃PO₄ low quartz; cristobalite; Li₂Si₂O₅; phases quartz; Li₂Si₂O₅; Li₂Si₂O₅; Li₂Si₂O₅; Li₃PO₄; Li₂Si₂O₅; Li₃PO₄ Li₃PO₄ Li₃PO₄; Li₂SiO₃; Li₃PO₄ diopside tridymite CR value 92.8 91 CTE/10⁻⁶K⁻¹ (100- 15.9 500° C.) Example No. 25 26 27 28 29 30 Composition SiO₂ 79.7 74.2 74.2 74.2 74.2 79.2 Li₂O 4.0 5.0 5.0 5.0 5.0 5.0 Na₂O 1.0 1.0 1.0 1.0 1.0 1.0 K₂O 2.7 2.7 2.7 2.7 2.7 2.7 Cs₂O — — — — — — Rb₂O — — — — — — MgO 3.0 6.0 6.0 6.0 6.0 3.0 CaO 2.5 — — — — — SrO — — — — — — ZnO — — — — — — Al₂O₃ 3.0 3.0 3.0 3.0 3.0 3.0 La₂O₃ — — — — — — B₂O₃ — — — — — — Y₂O₃ — — — — — — Ga₂O₃ — — — — — — In₂O₃ — — — — — — ZrO₂ — — — — — — TiO₂ — — — 4.0 — — SnO₂ — — — — — 2.0 CeO₂ — — — — — — GeO₂ — — — — — — V₂O₅ — — — — — — Ta₂O₅ — — 4.0 — — — Nb₂O₅ — — — — 4.0 — P₂O₅ 4.1 4.1 4.1 4.1 4.1 4.1 MoO₃ — 4.0 — — — — WO₃ — — — — — — F — — — — — — T_(g)/° C. 570 547.5 550 550 554 551 T_(s)/° C., t_(s)/min 1690, 60 1680, 60 1680, 60 1680, 60 1680, 60 1680, 60 T_(Kb)/° C., t_(Kb)/min 570, 10 570, 70 550, 10 570, 10 570, 10 T_(c)/° C., t_(c)/min 830, 15 820, 15 810, 15 830, 15 840, 15 T_(Sinter)/° C., t_(Sinter)/min 910, 10 T_(Press)/° C., t_(Press)/min Main crystal phase low quartz low quartz cristobalite cristobalite cristobalite cristobalite Further crystal Li₃PO₄; cristobalite low quartz; Li₃PO₄; low Li₃PO₄; low Li₃PO₄; phases diopside; Li₂SiO₃; Li₃PO₄ quartz; quartz; tridymite cristobalite Li₃PO₄ TiO₂; Li₂SiO₃ MgSiO₃ CR value CTE/10⁻⁶K⁻¹ (100- 17.3 500° C.) Example No. 31 32 33 34 35 Composition SiO₂ 77.0 76.1 78.3 72.2 86.0 Li₂O 9.0 6.2 6.6 7.5 9.0 Na₂O 2.2 — — — — K₂O — 3.2 3.0 3.2 — Cs₂O — — — — — Rb₂O — — — — — MgO 3.1 1.6 1.5 1.8 — CaO — 2.9 2.8 1.9 — SrO — — — — — ZnO — — — — — Al₂O₃ 3.9 6.8 3.0 3.8 — La₂O₃ — — — — — B₂O₃ — — — — — Y₂O₃ — — — — — Ga₂O₃ — — — — — In₂O₃ — — — — — ZrO₂ — — 2.0 — — TiO₂ — — — 1.8 — SnO₂ — — — — — CeO₂ — — — 1.8 — GeO₂ — — — 2.3 — V₂O₅ — — — — — Ta₂O₅ — — — — — Nb₂O₅ — — — — — P₂O₅ 4.8 3.2 2.8 3.3 5.0 MoO₃ — — — — WO₃ — — — — F — — — — Er₂O₃ 0.1 — Tb₄O₇ 0.3 — T_(g)/° C. 483 523 513 494 445 T_(s)/° C., t_(s)/min 1650, 60 1640, 90 1640, 150 1650, 120 1700, 60 T_(Kb)/° C., t_(Kb)/min 500, 10 540, 10 530, 10 510, 10 T_(c)/° C., t_(c)/min 830, 10 800, 15 820, 15 780, 60 920, 15 T_(Sinter)/° C., t_(Sinter)/min T_(Press)/° C., t_(Press)/min Main crystal phase low quartz cristobalite low quartz low quartz low quartz Further crystal Li₃PO₄; Li₃PO₄ Li₂Si₂O₅; Li₂Si₂O₅; Li₂Si₂O₅; phases Li₂Si₂O₅ Li₃PO₄ Li₃PO₄ Li₃PO_(4;) cristobalite CR value CTE/10⁻⁶K⁻¹ (100- 16.9 500° C.) 

1. Glass ceramic, which comprises the following components Component wt.-% SiO₂ 58.0 to 92.0 Li₂O  2.0 to 10.0

and comprises SiO₂ as main crystal phase.
 2. Glass ceramic according to claim 1, which comprises 60.0 to 90.0 wt.-% SiO₂.
 3. Glass ceramic according to claim 1, which comprises 2.8 to 9.0 wt.-% Li₂O.
 4. Glass ceramic according to claim 1, which comprises 0 to 13.0 wt.-% further alkali metal oxide Me^(I) ₂O.
 5. Glass ceramic according to claim 1, which comprises 0 to 11.0 wt.-% oxide of divalent elements Me^(II)O.
 6. Glass ceramic according to claim 1, which comprises 0 to 10.0 wt.-% oxide of trivalent elements Me^(III) ₂O₃.
 7. Glass ceramic according to claim 1, which comprises 0 to 21.0 wt.-% further oxide of tetravalent elements Me^(IV)O₂.
 8. Glass ceramic according to claim 1, which comprises 0 to 7.0 wt.-% P₂O₅.
 9. Glass ceramic according to claim 1, which comprises 0 to 6.0 wt.-% further oxide of pentavalent elements Me^(V) ₂O₅.
 10. Glass ceramic according to claim 1, which comprises 0 to 6.0 wt.-% oxide of hexavalent elements Me^(VI)O₃.
 11. Glass ceramic according to claim 1, which comprises at least one of the following components in the specified amounts: Component wt.-% Me^(I) ₂O   0 to 13.0 Me^(II)O   0 to 11.0 Me^(III) ₂O₃   0 to 10.0 Me^(IV)O₂   0 to 21.0 P₂O₅  0 to 7.0 MeV₂O₅  0 to 6.0 Me^(VI)O₃  0 to 6.0 fluorine   0 to 5.0.


12. Glass ceramic according to claim 1, which comprises low quartz, cristobalite or a mixture thereof as main crystal phase.
 13. Glass ceramic according to claim 1, which comprises 5.0 to 50.0 wt.-% SiO₂ as crystal phase.
 14. Glass ceramic according to claim 1, which comprises lithium phosphate and/or lithium silicate as further crystal phase.
 15. Glass ceramic according to claim 1, wherein the glass ceramic is present in the form of a powder, a frit, a blank or a dental restoration.
 16. Glass ceramic according to claim 1, wherein the glass ceramic is present in the form of a dental restoration and wherein the dental restoration comprises a bridge, inlay, onlay, veneer, abutment, partial crown, crown or facet.
 17. Starting glass, which comprises the following components Component wt.-% SiO₂ 58.0 to 92.0 Li₂O  2.0 to 10.0

and comprises nuclei for the crystallization of SiO₂ as main crystal phase.
 18. Process for the preparation of the glass ceramic according to claim 1, in which a starting glass which comprises the following components Component wt.-% SiO₂ 58.0 to 92.0 Li ₂ O  2.0 to 10.0

is subjected to at least one heat treatment at a temperature of from 700 to 950° C.
 19. Process according to claim 18, wherein (a) powder of the starting glass, optionally after the addition of further components, is pressed to form a powder compact, and (b) the powder compact is subjected to a heat treatment at a temperature of 700 to 950° C.; or (a′) melt of the starting glass is shaped to form a glass blank, and (b′) the glass blank is subjected to a heat treatment at a temperature of 700 to 900° C.
 20. Process for the preparation of a dental restoration, in which the glass ceramic according to claim 1 is given the shape of the desired dental restoration by pressing, sintering or machining. 